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Frontier Materials & Technologies. 2023; : 53-62

Сочетание криогенной деформации и электроимпульсной обработки как способ получения ультрамелкозернистых металлов

Маркушев Михаил Вячеславович, Автократова Елена Викторовна, Валеева Айгуль Хамматовна, Валеев Иршат Шамилович, Ильясов Рафис Раисович, Крымский Станислав Вацлавович, Ситдиков Олег Шамилевич

https://doi.org/10.18323/2782-4039-2023-4-66-5

Аннотация

Проведен сравнительный анализ структуры и твердости чистых металлов с гранецентрированной кубической решеткой – алюминия, никеля и меди, подвергнутых комплексной термомеханической обработке (ТМО), включавшей изотермическую криогенную прокатку при температуре жидкого азота и последующую электроимпульсную обработку (ЭИО) токами высокой плотности. Рассмотрены основные этапы, особенности и преимущества ТМО, обеспечивающие сначала сильный наклеп обрабатываемого материала за счет деформации при отрицательных температурах, а затем его сверхбыстрый контактный электроимпульсный нагрев до заданной температуры. С использованием современных методов сканирующей электронной микроскопии и рентгеноструктурного анализа проведено многоуровневое исследование структуры металлов после основных этапов ТМО с фиксацией широкого спектра ее линейных и угловых параметров. Выявлены кинетика и природа процессов трансформации структуры металлов при криопрокатке и ЭИО, их движущая сила и контролирующие факторы, а также общие закономерности и температурные интервалы активации возврата и рекристаллизации деформационной структуры под воздействием электроимпульса. На основе результатов анализа структурно-механического поведения металлов сделан вывод о том, что сочетание большой пластической криогенной деформации с последующей однократной обработкой ультракороткими импульсами переменного тока является эффективным способом получения полуфабрикатов с регламентированными параметрами их структуры и свойств, в т. ч. высокопрочного ультрамелкозернистого проката. При этом феноменология и природа упрочнения/разупрочнения металлов при криогенной прокатке и последующей обработке импульсами тока аналогичны наблюдающимся при холодной прокатке и печном отжиге.

Список литературы

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12. Sheng Yinying, Hua Youlu, Wang Xiaojian, Zhao Xueyang, Chen Lianxi, Zhou Hanyu, Wang James, Berndt Ch.C., Li Wei. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties // Materials. 2018. Vol. 11. № 2. Article number 185. DOI: 10.3390/ma11020185.

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14. Xua Hong, Liu Meng, Wang Yu-peng, Ma Pin-kui, Bai Ming, Jiang Bo, Guo Zhi-peng, Zou Yu-jie. Refined microstructure and dispersed precipitates in a gradient rolled AZ91 alloy under pulsed current // Materialia. 2021. Vol. 20. Article number 101245. DOI: 10.1016/j.mtla.2021.101245.

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26. Markushev M.V., Valeev I.Sh., Avtokratova E.V., Ilyasov R.R., Valeeva A.K., Krimsky S.V., Sitdikov O.S. Effect of high-dense electropulsing with different energies on the structure and strength of nickel cryorolled to different strains // Letters on Materials. 2023. Vol. 13. № 2. P. 126–131. DOI: 10.22226/2410-3535-2023-2-126-131.

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Frontier Materials & Technologies. 2023; : 53-62

Combination of cryogenic deformation and electropulse processing as a way to produce ultrafine-grain metals

Markushev Mikhail Vyacheslavovich, Avtokratova Elena Viktorovna, Valeeva Aigul Khammatovna, Valeev Irshat Shamilovich, Ilyasov Rafis Raisovich, Krymsky Stanislav Vatslavovich, Sitdikov Oleg Shamilevich

https://doi.org/10.18323/2782-4039-2023-4-66-5

Abstract

The data of a comparative analysis of the structure and hardness of pure metals with a face-centered cubic lattice – aluminum, nickel and copper, subjected to complex thermomechanical treatment (TMT), including isothermal cryogenic rolling at liquid nitrogen temperature and subsequent high-density electropulse treatment (EPT) were presented. The main stages, features and advantages of TMT, which first ensure strong work hardening of the processed material due to deformation at low temperatures and then its ultra-fast contact electropulse heating up to a specified temperature, were considered. A multi-level analysis of the metals structure evolution due to TMT was carried out using modern methods of scanning electron microscopy and X-ray diffractometry, recording a wide range of its linear and angular parameters. The kinetics and nature of the processes of the metals structure evolution under cryogenic rolling and EPT, their driving forces and controlling factors, as well as general patterns and temperature intervals of activation of the deformation structure recovery and recrystallization influenced by an electric pulse are identified and discussed. Based on the results of the analysis of the structural and mechanical behaviour of metals, it was concluded that the combination of severe plastic cryogenic deformation and a single-step treatment with ultrashort alternating current pulses is an effective way to obtain semi-finished products with controlled parameters of their structure and properties, including high-strength ultrafine-grain rolled products. At that the phenomenology and nature of the strengthening/softening of metals during cryogenic rolling and subsequent electropulsing are similar to those observed under cold rolling and furnace annealing.

References

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4. Pan Dong, Zhao Yuguang, Xu Xiaofeng, Wang Yitong, Jiang Wenqiang, Ju Hong. Effect of High-Energy and Instantaneous Electropulsing Treatment on Microstructure and Properties of 42CrMo Steel // Acta Metall Sin. 2018. Vol. 54. № 9. P. 1245–1252. DOI: 10.11900/0412.1961.2017.00562.

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12. Sheng Yinying, Hua Youlu, Wang Xiaojian, Zhao Xueyang, Chen Lianxi, Zhou Hanyu, Wang James, Berndt Ch.C., Li Wei. Application of High-Density Electropulsing to Improve the Performance of Metallic Materials: Mechanisms, Microstructure and Properties // Materials. 2018. Vol. 11. № 2. Article number 185. DOI: 10.3390/ma11020185.

13. Kang Kaijiao, Li Dayong, Wang Ao, Shi Dequan, Gao Guili, Xu Zhenyu. Experimental investigation on aging treatment of 7050 alloy assisted by electric pulse // Results in Physics. 2020. Vol. 3. Article number 103016. DOI: 10.1016/j.rinp.2020.103016.

14. Xua Hong, Liu Meng, Wang Yu-peng, Ma Pin-kui, Bai Ming, Jiang Bo, Guo Zhi-peng, Zou Yu-jie. Refined microstructure and dispersed precipitates in a gradient rolled AZ91 alloy under pulsed current // Materialia. 2021. Vol. 20. Article number 101245. DOI: 10.1016/j.mtla.2021.101245.

15. Xu Zhutian, Jiang Tianhao, Huang Jihui, Peng Linfa, Lai Xinmin, Fu M.W. Electroplasticity in electrically-assisted forming: Process phenomena, performances and modelling // International Journal of Machine Tools and Manufacture. 2022. Vol. 175. Article number 103871. DOI: 10.1016/j.ijmachtools.2022.103871.

16. Kim Moon-Jo, Yoon Sangmoon, Park S. et al. Elucidating the origin of electroplasticity in metallic materials // Applied Materials Today. 2020. Vol. 21. Article number 100874. DOI: 10.1016/j.apmt.2020.100874.

17. Ruszkiewicz B.J., Mears L., Roth J.T. Investigation of Heterogeneous Joule Heating as the Explanation for the Transient Electroplastic Stress Drop in Pulsed Tension of 7075-T6 Aluminum // Journal of Manufacturing Science and Engineering. 2018. Vol. 140. № 9. Article number 091014. DOI: 10.1115/1.4040349.

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25. Markushev M., Valeev I., Valeeva A., Ilyasov R., Avtokratova E., Krymskiy S., Sitdikov O. Effect of electric pulsing on the structure, texture and hardness of cryorolled fine-grain copper // Facta Universitatis. Series: Mechanical Engineering. 2022. P. 1–12.

26. Markushev M.V., Valeev I.Sh., Avtokratova E.V., Ilyasov R.R., Valeeva A.K., Krimsky S.V., Sitdikov O.S. Effect of high-dense electropulsing with different energies on the structure and strength of nickel cryorolled to different strains // Letters on Materials. 2023. Vol. 13. № 2. P. 126–131. DOI: 10.22226/2410-3535-2023-2-126-131.

27. Danyuk A., Merson D., Yasnikov I., Agletdinov E., Afanasyev M., Vinogradov A. The effect of stacking fault energy on acoustic emission in pure metals with face-centered crystal lattice // Letters on Materials. 2017. Vol. 7. № 4. P. 437–441. DOI: 10.22226/2410-3535-2017-4-437-441.

28. Sarma V.S., Wang Jun, Jian W.W., Kauffmann A., Conrad H., Freudenberger J., Zhu Yuntian T. Role of stacking fault energy in strengthening due to cryo-deformation of FCC metals // Materials Science and Engineering: A. 2010. Vol. 527. № 29-30. P. 7624–7630. DOI: 10.1016/j.msea.2010.08.015.

29. Zhao Yonghao, Liao X.Z., Zhu Yuntian, Horita Z., Langdon T.G. Influence of stacking fault energy on nanostructure under high pressure torsion // Materials Science and Engineering: A. 2005. Vol. 410-411. P. 188–193. DOI: 10.1016/j.msea.2005.08.074.

30. Belyakov A., Sakai T., Miura H., Kaibyshev R., Tsuzaki K. Continuous recrystallization in austenitic stainless steel after large strain deformation // Acta Materialia. 2002. Vol. 50. № 6. P. 1547–1557. DOI: 10.1016/S1359-6454(02)00013-7.